Companies that specialize in die casting are required to educate themselves on a number of topics putting the die castin

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The die-casting machine, which is the most fundamental piece of technical equipment for die-casting, has a significant influence on a variety of factors, including product quality, production cost, production efficiency, and so on

The die-casting machine, which is the most fundamental piece of technical equipment for die-casting, has a significant influence on a variety of factors, including product quality, production cost, production efficiency, and so on. This is because the die-casting machine is the most fundamental piece of equipment for die-casting.

 

1. First, the system should be taken out of use, and then it should be reset. When it comes to die-casting production, we frequently come across molds that require the ejector rod to be reset before the mold can be permanently closed. This is a significant challenge for us. The majority of these molds are designed to take the form of a reset rod, they rely on threaded connections, and they make use of the action of the ejector cylinder of the equipment in order to accomplish this function. When the reset rod is used in actual applications, it is possible that the thread on the rod will become damaged, which will cause the mold ejection plate to be unable to retract. On the other hand, the ejection plate of the die-casting machine will have been retracted, and the machinery will start closing the mold at the moment it receives the signal to close the mold. This will cause the mold to become damaged.

 

A confirmation interface for the mold ejection reset signal has been incorporated into the control program of the die casting machine, which has been updated to include this capability. Alongside this, a travel switch is connected to the ejection plate of the mold in order to achieve the desired result. The signal that is produced by the travel switch is included in the input, and it is activated whenever the mold ejection plate is reset. The travel switch is activated whenever the mold ejection plate is reset. When the control system of the die-casting machine has been checked and found to be functioning properly, only then will the mold be allowed to close. This is done in addition to the method of adding confirmation signals die casting defects causes and solutions that was discussed earlier in the sentence. Die-casting companies are always looking for a quick replacement method for die-casting molds, and they are especially interested in finding a method that enables the reset rod to be connected in a short amount of time. In the event that the ejection system on the die-casting machine and the ejection system of the mold are capable of being disassembled and reassembled in a dependable and speedy manner, the amount of time required to replace the mold will be significantly reduced, and the operation of reset first will be guaranteed to be reliable.

 

The location of the injection as well as its rate can be

 

1) The verification of the precise location where the beginning of the quick-pressure start actually occurs. During the process of die-casting, the quick-pressure start position is a parameter that happens to be of utmost significance. It is sufficient to meet the requirements that we have for the design of our process, regardless of whether or not the process parameters that are being used in the slow injection stage are accurate. As a result, the design of the control program of the die-casting machine requires some improvements to be made in order to meet the requirements of contemporary standards.

 

2) The slow injection speed is assessed through measurement. To fulfill its purpose, it isAt a slow speed, the punch is used to push the molten metal to the vicinity of the inner gate. At the same time, the gas that is contained within the pressure chamber is discharged in a smoothly flowing manner. Performing this action is done with the intention of preventing or minimizing the entrainment of gas in the molten metal. However, the value of the slow injection speed is not displayed on the general die-casting machine, and the adjustment of the slow injection speed is also very inconvenient. Both of these issues are mentioned in the previous sentence. It was mentioned in the sentence before this one that both of these problems exist. The use of the same slow injection speed for all of the molds that are produced on the same die-casting machine is absolutely necessary in the event that multiple molds are produced on the same machine.

The slow injection speed that is typically utilized is somewhere in the range of 0.4 meters per second, the advancement time for slow injection is approximately one second, and the response time of the sensor switch is approximately 0 seconds. In the event that the sensing rod that is connected to the injection cylinder becomes disconnected from the hammer limit switch, the control computer of the die-casting machine will begin the process of timing the injection. The timing mechanism comes to a halt as soon as the sensing rod detaches Ductile Cast Iron itself from the quick-pressure start switch. At the same time, the measurement time of the distance is obtained, and two values are read from the scale. The average speed of the slow injection can be calculated by entering the distance between the switches into the computer. This process allows for the determination of the average speed of the slow injection. The slow injection speed that is obtained through the utilization of this measurement method is capable of accomplishing the task of completely satisfying the requirements of the die-casting process. Concerns relating to the public's safety

 

1) When it comes to the production of human body induction die-casting, there are numerous instances in which operators are either squeezed to death or squeezed while the process is being carried out. The movable and fixed templates of the die-casting machine die casting defects causes and solutions can also be used from the perspective of the safety of the die-casting machine that is being considered Ductile Cast Iron, despite the fact that the occurrence of accidents is caused by violations committed by personnel. It is imperative that the process of mold closure be halted as soon as the presence of a human body is discovered in the region where the mold is closing.

 

2) The retractable front safety door frequently comes into contact with a long core-pulling cylinder that is located on either one or both sides of the mold during the die-casting production process. This can happen on either side of the mold. The presence of hazards to safety, in particular accidents to safety that are brought about by forced production in circumstances in which the front safety door cannot be closed normally, is something that is frequently encountered. Within the context of a situation in which the State Administration of Work Safety has repeatedly emphasized the significance of safety production, die-casting companies that are in possession of the necessary conditions will move the safety doors on their own. As it looks at the door, the company can only let out a sigh of relief. In fact, the front safety door bracket can be transformed into a telescopic structure for die-casting machine manufacturers, and the safety door can be moved a certain distance away when it is necessary to do so. There is no need to add an excessive amount of cost in order to accomplish this. After that, the location of those one-of-a-kind molds can be brought back to the place where they were initially found.

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